Turnkey Solutions
CHEMTEC offers a complete in-house turnkey solution when it comes to the water and wastewater treatment sector.
We implement all key aspects of project management techniques to optimize our turnkey project developments by following the concept of “PROJECT LIFE CYCLE” to obtain the best efficiency of the project development process.
PROJECT MANAGEMENT CONCEPT
CHEMTEC’s main concerns behind the execution of the “PROJECT LIFE CYCLE” are to realize the whole process approach from the conceptual stage by understanding customer requirements, fundamental analysis, pilot plant developments, selection of design concepts including the seven-stage process to achieve the best.
PROJECT DEVELOPMENT CONSISTS
✓ WATER ANALYSIS
✓ PILOT PLANT
✓ BUILD
✓ FABRICATION
✓ TEST & COMMISSION
WATER ANALYSIS
PILOT PLANT
Thorough testing is one of the keys to the right whole-of-life solution. For that reason, CHEMTEC develops pilot plants that enable the evaluation of the merits of the various technologies and operational regimes.
These pilot plants can be quickly adapted to meet specific project needs. Specifically designed CHEMTEC onsite or workshop pilot plant performances are widely helpful to propose the most suitable solution for individual operational conditions.
This experience is part of CHEMTEC’s research and development program and adds to the company’s knowledge base.
CONCEPT DESIGN
The CHEMTEC tailormade designs offer the optimal water solution by taking the best consideration on simple plant management, operations, and maintenance with a long last trouble-free plant life span.
Developing technical concepts along with full detailed design information with necessary drawings is part of the key criteria that facilitate the advantage of enabling clients to deliver the most impotent details before the plant is built. Full parametric models are also produced, containing all the equipment required to make the project a reality, including the bill of materials.
BUILD & FABRICATION
CHEMTEC’s advanced manufacturing process utilize, the world’s most sophisticated user-friendly technologies to obtain a simple operational rhythm.
Furthermore, all design builds, fabrications, assembling, or manufacturing processes employing with world-class branded components and high-end instrumentation with high-skill workmanship for fast & quality end-product output.
This philosophy allows for integration between the design and fabrication phases to reach the ultimate goal of success.
TEST & COMMISSION
CHEMTEC’s testing & commissioning regimes allow for formal commissioning to be completed before any equipment leaves the premises. Also, trials, testing, and commissioning would be carried out by a specially trained team of engineers, fully dedicated to system operations and troubleshooting techniques.
All products, equipment, or systems are 100% pre-tested at the factory before being delivered to sites for quality, safety, and functional criteria to grant the highest degree of assurance.
Such practices ensure fast onsite commissioning to proceed with more focus on fine-tuning to meet site-specific conditions.
Operation & Maintenance Solutions
CHEMTEC provides operations and maintenance services accordingly to the request of end-users around the globe. Those services are provided by CHEMTEC under the pre-agreed certain terms and conditions on an AMC basis.
OPERATION & MAINTENANCE
CHEMTEC operation and maintenance services commence with having clarity around the goals, objectives, and desired service levels for a particular plant or system.
CHEMTEC’s comprehensive operation and maintenance approach incorporate preventative and corrective maintenance measures for appropriate ‘triggers’ to obtain medium to long-term operational benefits in minimizing downtime & sudden plant shutdowns.
Our operation and maintenance services deliver a recording of routine maintenance, preventative maintenance, recording of unscheduled repairs, breakdowns, inspection, calibration of instrumentation, and preparation list of critical and operational spares required throughout the operational cycle.
WHAT BENEFITS OF CHEMTEC OPERATING YOUR PLANT?
✓ Optimized plant reliability and performance
✓ Minimized energy and chemical consumption
✓ Reduced brine discharge
✓ Optimized asset management with the minimum whole-of-life cost
✓ Industry-leading safety and environmental performance
✓ In-house process troubleshooting and reporting capability
24-HOUR SCADA IMPROVED PLANT PERFORMANCE
CHEMTEC offers complete remote monitoring control solutions via 24/7 monitoring centers utilizing SCADA technology, which assists in the monitoring of plants across the globe. All SCADA systems are dedicated to providing immediate response against operation support and critical alarm response.
Systems developed to provide virtually immediate response against faults to minimize any plant downtime and ensure water quality compliance and prevent potential equipment damage.
Reduce operational costs through saving energy, minimizing downtime and idle hours, increasing production, optimizing system operation, reducing chemical consumption, and the optimization life span of the operational cycle.
Our dedicated SCADA remote monitoring control system acts as a platform for all operations and maintenance activities including functions as below:
SUPPORT ON CONTROL & MONITORING
✓ 24/7 remote assistance for site operators
✓ Troubleshooting and investigation
✓ Regular runtime assessment and tuning
✓ Ensure operations within design specification
✓ Complete Remote Operation Capability
✓ Live SCADA operation
✓ Full History (data capture and storage)
✓ 24/7 alert update
✓ Reduced need for site-based Operators
BENEFITS ON PERFORMANCE & SAVINGS
✓ Lower power use
✓ Increased production
✓ Decreased chemical consumption
✓ Decreased downtime
✓ Short-term and long-term plant performance is closely monitored
✓ Any performance issues can be easily identified and quickly rectified
✓ The system can generate monthly reports based on plant performance
PARTS AND CONSUMABLES
SITE WATER MANAGEMENT
CHEMTEC engineers are fully capable, of onsite water management by optimizing commercial and technical implications of water quality and quantity by ensuring cost-effective treatment methods.
This allows the client to focus on their core business, while CHEMTEC undertakes the water issues.
CHEMTEC design and develop upgrading of any existing system by matching the best suitable modifications to achieve the appropriate water quality and quantity as specified by the client by ensuring cost-effective water management methods.
Zero Liquid Discharge Solutions
Zero Liquid Discharge is a treatment process designed to remove all liquid waste from a system. The focus of ZLD is to reduce wastewater economically and produce clean water that is suitable for reusing a different range of applications, thereby saving money and being beneficial to the environment. ZLD systems employ advanced wastewater/desalination treatment technologies to purify and recycle virtually all of the wastewater produced. Also, ZLD technologies help plants meet discharge and water reuse requirements, enabling meet stringent government discharge regulations, recover higher water volume and recover precious composition from wastewater streams.
ZLD technology includes pre-treatment and evaporation of industrial effluent until dissolved solids precipitate as crystals. These crystals are removed and dewatered with a filter press or a centrifuge. The water vapor from evaporation is condensed and returned to the process. Apart from that, by this crystallization process industries could obtain commercial benefits as well recovering the most precious compositions and materials which could be disposed of with effluent discharge.
PROCESS OVERVIEW
WHY CHEMTEC BESIDES ZLD SOLUTIONS?
CHEMTEC employs a range of technologies that emphasizes providing ZLD Solution techniques, that can be operated to minimize discharge effluent volume by utilizing different ranges of applications to avoid environmental pollution which globally we are facing in this century.
CHEMTEC’s all solutions standardized for the lowest capital and operational costs for more economical operation. Apart from water recycling & water reuse solutions, providing the extended ZLD Solution techniques is an attractive option for today’s industrial sectors against the availability of less clean quality water & environmental limitations stipulated for protecting the global environment.
Further, automation techniques provide SCADA real-time remote monitoring with a highly sophisticated control platform, ensuring peak performance, reliability, and low operational cost with significant energy saving which today’s world seeks.
BENEFITS AT A GLANCE
TECHNICAL OPTIONS
Our complete turn-key ZLD Solution techniques utilize a range of technologies to meet any disposal or reuse criteria. Those include achieving “Class A” or “Class A+” as specified by relevant environmental and public health regulators. Treatment solutions developed by utilizing the most sophisticated Membrane Bio Reactor (MBR), Ultrafiltration (UF), Reverse Osmosis (RO), or Electro-deionization (EDI) technologies to achieve the most efficient Reuse or Zero “0” discharge performances by CHEMTEC’s engineering capabilities.
CHEMTEC undertakes turnkey project developments for any water recycling, reuse, or ZLD requirements enabling a selection of an optimal solution based on individual requirements by selecting the best-suited technology for the client’s needs.
TECHNOLOGIES AND TREATMENT OPTIONS
✓ Ultrafiltration (UF)
✓ Reverse Osmosis (RO)
✓ Electro-deionization (EDI)