Operation & Maintenance Solutions

CHEMTEC provides operations and maintenance services accordingly to the request of end-users around the globe. Those services are provided by CHEMTEC under the pre-agreed certain terms and conditions on an AMC basis.

OPERATION & MAINTENANCE

CHEMTEC operation and maintenance services commence with having clarity around the goals, objectives, and desired service levels for a particular plant or system.

CHEMTEC’s comprehensive operation and maintenance approach incorporate preventative and corrective maintenance measures for appropriate ‘triggers’ to obtain medium to long-term operational benefits in minimizing downtime & sudden plant shutdowns.

Our operation and maintenance services deliver a recording of routine maintenance, preventative maintenance, recording of unscheduled repairs, breakdowns, inspection, calibration of instrumentation, and preparation list of critical and operational spares required throughout the operational cycle.

WHAT BENEFITS OF CHEMTEC OPERATING YOUR PLANT?

✓   Customized approach to suit your needs, internal capability, and risk profile
✓   Optimized plant reliability and performance
✓   Minimized energy and chemical consumption
✓   Reduced brine discharge
✓   Optimized asset management with the minimum whole-of-life cost
✓   Industry-leading safety and environmental performance
✓   In-house process troubleshooting and reporting capability

24-HOUR SCADA IMPROVED PLANT PERFORMANCE

CHEMTEC offers complete remote monitoring control solutions via 24/7 monitoring centers utilizing SCADA technology, which assists in the monitoring of plants across the globe. All SCADA systems are dedicated to providing immediate response against operation support and critical alarm response.

Systems developed to provide virtually immediate response against faults to minimize any plant downtime and ensure water quality compliance and prevent potential equipment damage.

Reduce operational costs through saving energy, minimizing downtime and idle hours, increasing production, optimizing system operation, reducing chemical consumption, and the optimization life span of the operational cycle.

Our dedicated SCADA remote monitoring control system acts as a platform for all operations and maintenance activities including functions as below:

SUPPORT ON CONTROL & MONITORING

✓   24/7 fault indication alarm response
✓   24/7 remote assistance for site operators
✓   Troubleshooting and investigation
✓   Regular runtime assessment and tuning
✓   Ensure operations within design specification
✓   Complete Remote Operation Capability
✓   Live SCADA operation
✓   Full History (data capture and storage)
✓   24/7 alert update
✓   Reduced need for site-based Operators

BENEFITS ON PERFORMANCE & SAVINGS

✓   Improved operational efficiency with real-time monitoring
✓   Lower power use
✓   Increased production
✓   Decreased chemical consumption
✓   Decreased downtime
✓   Short-term and long-term plant performance is closely monitored
✓   Any performance issues can be easily identified and quickly rectified
✓   The system can generate monthly reports based on plant performance

PARTS AND CONSUMABLES

Maintain ex-stocks of an extensive range of spare parts, consumables, and instruments. Full range of maintenance chemicals and other components readily available for fast delivery. Consumable and spare part requirements, advice to retain at the site for a minimum of 3 months to avoid any shipping delays that could occur.

SITE WATER MANAGEMENT

CHEMTEC engineers are fully capable, of onsite water management by optimizing commercial and technical implications of water quality and quantity by ensuring cost-effective treatment methods.
This allows the client to focus on their core business, while CHEMTEC undertakes the water issues.
CHEMTEC design and develop upgrading of any existing system by matching the best suitable modifications to achieve the appropriate water quality and quantity as specified by the client by ensuring cost-effective water management methods.